Zhongtong Automotive Industry Group Co., Ltd.

Public Announcement of the First Quarter Execution Report for the 2023 Emission Permit

2023/08/07 14:18

Public Announcement of the First Quarter Execution Report for the 2023 Emission Permit

 

Pollution Discharge Permit Execution Report

(Quarterly Report)



 

Pollution Discharge Permit Number:913715001678508838001Q

Unit Name: Zhongtong Automobile Industry Group Co., Ltd.

Reporting Period:2023Year01Quarter

Legal Representative (Actual Responsible Person): Sun Chenglong

Technical Responsible Person: Liu Qing

Fixed Phone:0635-8518857

Mobile Phone:15666659202

 

Polluting Unit Name (Seal)

 

Report Date:2023Year04Month07Day

 

 

 

 

Commitment Letter

 

Liaocheng City Ecological Environment Bureau:

Zhongtong Automobile Industry Group Co., Ltd. commits that all contents and data submitted in the pollution discharge permit execution report are true and valid, and is willing to bear corresponding legal responsibilities. Our unit will consciously accept supervision from the environmental protection authority and public oversight. If the submitted content and data do not match the actual situation, we will actively cooperate with the investigation and accept punishment according to law.

This is a commitment.



 

Unit Name: (Seal)

Legal Representative: (Signature)

Date:

 

 

 

 

 

 


 

((1) Actual Emission Information

 

 

Table2-1Exhaust Emission Volume

Emission Port Type

Emission Port Code

Emission Port Name

Pollutants

Actual Emission Volume (tons)

Remarks

1Month

2Month

3Month

Quarter Total

Organized Waste Gas Main Emission Port

DA014

Painting Workshop

Sulfur Dioxide

0.00912

0.00912

0.00912

0.02736

 

Toluene

0.00327

0.00152

0.00766

0.01245

 

Volatile Organic Compounds

0.0132

0.00235

0.0601

0.07565

 

Particulate Matter

0.00988

0.00988

0.00988

0.02964

 

Nitrogen Oxides

0.00912

0.00912

0.00912

0.02736

 

Xylene

0.00595

0.000609

0.0134

0.019959

 

DA015

Drying Room 1

Volatile Organic Compounds

0.000388

0.002038

0.00237

0.004796

 

Nitrogen Oxides

0.000608

0.000608

0.000608

0.001824

 

Sulfur Dioxide

0.000456

0.000456

0.000456

0.001368

 

Particulate Matter

0.000228

0.000228

0.000228

0.000684

 

Xylene

0.000012

0.000012

0.000012

0.000036

 

Toluene

0.000005

0.000005

0.000005

0.000015

 

DA018

Drying Room 2

Xylene

0.000015

0.000015

0.000015

0.000045

 

Toluene

0.000014

0.000014

0.000014

0.000042

 

Nitrogen Oxides

0.001216

0.001216

0.001216

0.003648

 

Volatile Organic Compounds

0.000468

0.001095

0.001773

0.003335

 

Particulate Matter

0.000532

0.000532

0.000532

0.001596

 

Sulfur Dioxide

0.000456

0.000456

0.000456

0.001368

 

DA019

Drying Room 3

Volatile Organic Compounds

0.000517

0.001598

0.002033

0.004148

 

Xylene

0.00002

0.00002

0.00002

0.00006

 

Particulate Matter

0.000334

0.000334

0.000334

0.001002

 

Nitrogen Oxides

0.001368

0.001368

0.001368

0.004104

 

Sulfur Dioxide

0.000456

0.000456

0.000456

0.001368

 

Toluene

0.000014

0.000014

0.000014

0.000042

 

Other Total

Volatile Organic Compounds

 

 

 

0

 

Particulate Matter

 

 

 

0

 

Toluene

 

 

 

0

 

Benzene Series Compounds

 

 

 

0

 

Xylene

 

 

 

0

 

Non-Methane Total Hydrocarbons

 

 

 

0

 

Benzene

0.000307

0.000071

0.000855

0.001233

 

Total for the Whole Plant

NOx

0.012312

0.012312

0.012312

0.036936

 

SO2

0.010488

0.010488

0.010488

0.031464

 

VOCs

0.014573

0.007081

0.066275

0.081754

 

Particulate Matter

0.010974

0.010974

0.010974

0.032922

 

Table2-2Wastewater Emission Volume

Emission Port Type

Emission Method

Emission Port Code

Emission Port Name

Pollutants

Actual Emission Volume (tons)

Remarks

1Month

2Month

3Month

Quarter Total

                   

Note: Actual emission volume refers to the actual emission volume during the reporting period.

(2) Exceeding Standard Emission Information

 

Table3-1Organized Waste Gas Pollutant Exceeding Standard Period Hourly Average Report

Exceeding Standard Period

Production Facility Number

Emission Port Number

Exceeding Standard Pollutant Type

Actual Emission Concentration (Standardized, mg/m3)

Explanation of Exceeding Standard Reasons

2023-01-09 23:00 ~~ 2023-01-09 23:59

MF0072

DA014

Toluene

4.68

After the night shift in the painting workshop, the machine continued to process waste gas for more than an hour (at least three hours required). Due to a temporary change in duty personnel, the shutdown time was insufficient, leading to residual waste gas in the pipeline causing toluene to exceed the standard in a short time.

2023-01-10 00:00 ~~ 2023-01-10 01:00

MF0072

DA014

Toluene

4.99

After the night shift in the painting workshop, the machine continued to process waste gas for more than an hour (at least three hours required). Due to a temporary change in duty personnel, the shutdown time was insufficient, leading to residual waste gas in the pipeline causing toluene to exceed the standard in a short time.

2023-01-10 01:00 ~~ 2023-01-10 01:59

MF0072

DA014

Toluene

3.48

After the night shift in the painting workshop, the machine continued to process waste gas for more than an hour (at least three hours required). Due to a temporary change in duty personnel, the shutdown time was insufficient, leading to residual waste gas in the pipeline causing toluene to exceed the standard in a short time.

2023-01-13 15:00 ~~ 2023-01-13 15:59

MF0072

DA014

Toluene

3.26

In order to rush the last batch of urgent export vehicle orders, the painting workshop operated at full capacity this afternoon, opening two spray booths. At the same time, due to the zeolite wheel having been in use for five and a half years, the processing efficiency has declined. When the toluene data was found to be too high, painting was immediately stopped, but the waste gas data did not drop immediately, leading to exceeding the hourly average. After the issue was clarified, the manufacturing department held a special meeting, requiring that before replacing the new wheel, both spray booths should not be opened simultaneously to prevent the exceeding standard issue from recurring.

2023-02-21 11:00 ~~ 2023-02-21 11:59

MF0072

DA014

Toluene

3.94

The reason for exceeding the standard is that after the Spring Festival, there was a loss of painting personnel, and a new painter was retrained. Due to insufficient experience and skills, the painting speed was too fast for about half an hour, causing the hourly average to exceed the standard. After discovering the problem, work was immediately stopped.

2023-02-22 11:00 ~~ 2023-02-22 11:59

MF0072

DA014

Toluene

3.08

Wheel sealing, RTO furnace valve sealing reliability failure.

2023-03-09 09:20 ~~ 2023-03-09 09:55

MF0072

DA014

Xylene

22.5

2023On the morning of March 9, the hourly average value of xylene in the exhaust gas monitoring data of our company exceeded the standard. According to our company's schedule for the replacement of zeolite rotary wheel in the coating exhaust gas treatment facility, the equipment was started and debugged that day. After communication and verification with the operation and maintenance company, the pollution control facility was started and debugged, and the exhaust gas was discharged from the chimney. However, there was residual exhaust gas in the chimney, and the residual exhaust gas could not re-enter the combustion chamber or zeolite rotary wheel, leading to the exceedance. After communicating with the municipal bureau, measures were taken to strengthen the discharge of residual exhaust gas for a short time, and the data returned to normal.

2023-03-10 14:00 ~~ 2023-03-10 14:59

MF0072

DA014

Toluene

6.93

According to our company's schedule for the replacement of zeolite rotary wheel in the coating exhaust gas treatment facility, debugging operations were carried out on the zeolite rotary wheel equipment on the south side that day. The painting workshop did not produce, but there was residual exhaust gas in the south rotary room, and the residual exhaust gas could not be completely treated, leading to the exceedance. After stopping the debugging of the south rotary wheel on-site, the data returned to normal.

2023-03-11 09:00 ~~ 2023-03-11 09:59

MF0072

DA014

Toluene

3.28

Online monitoring equipment malfunction

2023-03-17 18:00 ~~ 2023-03-17 18:59

MF0072

DA014

Toluene

3.68

Online monitoring equipment failure

Table3-2Daily average report of wastewater pollutant exceedance period

Exceeding Standard Period

Emission Port Number

Exceeding Standard Pollutant Type

Actual emission concentration (standardized, mg/L)

Explanation of Exceeding Standard Reasons

(3) Abnormal operation information of pollution control facilities

 

Table4-1Summary table of abnormal situations of exhaust gas pollution control facilities

(Exceedance period)

Faulty facilities

Cause of failure

Concentration of each emission factor (mg/m3)

Countermeasures

Start period - End period

Pollutant factor

Emission range

Exhaust gas prevention and control facilities

2022-12-28 10:00~ 2023-01-09 12:00

TA017-Water vortex removes some pollutants, followed by zeolite rotary wheel concentration purification and RTO thermal oxidation treatment

Emergency response to heavy pollution weather

Benzene

/

Production suspension

Toluene

/

Xylene

/

Sulfur Dioxide

/

Nitrogen Oxides

/

Particulate Matter

/

Non-Methane Total Hydrocarbons

/

2023-01-19 18:00~ 2023-01-27 08:00

TA017-Water vortex removes some pollutants, followed by zeolite rotary wheel concentration purification and RTO thermal oxidation treatment

Production suspension during the Spring Festival holiday

Benzene

/

Shutdown and production suspension

Toluene

/

Xylene

/

Sulfur Dioxide

/

Nitrogen Oxides

/

Non-Methane Total Hydrocarbons

/

Particulate Matter

/

2023-02-03 22:00~ 2023-02-08 18:00

TA017-Water vortex removes some pollutants, followed by zeolite rotary wheel concentration purification and RTO thermal oxidation treatment

Emergency response to heavy pollution weather

Benzene

/

Production suspension

Toluene

/

Xylene

/

Non-Methane Total Hydrocarbons

/

Sulfur Dioxide

/

Nitrogen Oxides

/

Particulate Matter

/

2023-02-22 12:00~ 2023-03-01 08:00

TA017-Water vortex removes some pollutants, followed by zeolite rotary wheel concentration purification and RTO thermal oxidation treatment

Planned production suspension for maintenance

Benzene

/

Production suspension

Toluene

/

Xylene

/

Non-Methane Total Hydrocarbons

/

Sulfur Dioxide

/

Nitrogen Oxides

/

Particulate Matter

/

2023-03-01 08:00~ 2023-03-06 08:00

TA017-Water vortex removes some pollutants, followed by zeolite rotary wheel concentration purification and RTO thermal oxidation treatment

Planned maintenance

Benzene

/

Production suspension

Toluene

/

Xylene

/

Sulfur Dioxide

/

Nitrogen Oxides

/

Non-Methane Total Hydrocarbons

/

Particulate Matter

/

2023-03-06 08:00~ 2023-03-09 08:00

TA017-Water vortex removes some pollutants, followed by zeolite rotary wheel concentration purification and RTO thermal oxidation treatment

Planned production suspension

Benzene

/

Production suspension

Toluene

/

Xylene

/

Sulfur Dioxide

/

Nitrogen Oxides

/

Non-Methane Total Hydrocarbons

/

Particulate Matter

/

2023-03-15 09:20~ 2023-03-15 12:59

TA017-Water vortex removes some pollutants, followed by zeolite rotary wheel concentration purification and RTO thermal oxidation treatment

Maintenance

Benzene

/

Production suspension

Toluene

/

Xylene

/

Non-Methane Total Hydrocarbons

/

Sulfur Dioxide

/

Nitrogen Oxides

/

Particulate Matter

/

2023-03-15 14:00~ 2023-03-15 15:50

TA017-Water vortex removes some pollutants, followed by zeolite rotary wheel concentration purification and RTO thermal oxidation treatment

Maintenance

Benzene

/

Production suspension

Toluene

/

Xylene

/

Non-Methane Total Hydrocarbons

/

Sulfur Dioxide

/

Nitrogen Oxides

/

Particulate Matter

/

2023-03-18 08:50~ 2023-03-18 16:00

TA017-Water vortex removes some pollutants, followed by zeolite rotary wheel concentration purification and RTO thermal oxidation treatment

Maintenance

Benzene

/

Production suspension

Toluene

/

Xylene

/

Non-Methane Total Hydrocarbons

/

Sulfur Dioxide

/

Nitrogen Oxides

/

Particulate Matter

/

(4) Conclusion

 

The replacement of the zeolite rotary wheel was completed from the end of February to the beginning of March, and then there was a separate exceedance of toluene. After testing, it was found that the online equipment analyzer malfunctioned. After approval, a backup machine was used, and the original machine was sent back to the manufacturer for repair.

Self-storage/utilization/disposal facility compliance statement

(1) Self-storage/utilization/disposal facility compliance statement

 

Table5-1Self-storage/Utilization/Disposal facility compliance statement

Automatic storage/Utilization/disposal facility number

Specific measures to reduce the generation of industrial solid waste and promote comprehensive utilization

Is there an overcapacity in storage/utilization/disposal?

Is there an over-species in storage/utilization/disposal?

Is there an overdue storage?

Is there a situation that does not meet the pollution discharge permit requirements for pollution control technology?

If there is more than one 'yes' selected, please explain the specific situation and reasons.